Russian Federation
The work is devoted to the virtual simulation of a sheet roll working layer formation at a technological stage “casting-solidification”. To form a virtual model of a roller mould pouring and foundry solidification there was used a computer modeling system (CMS) which included initial and boundary conditions for a roller mould pouring process with highalloy cast iron in the field of centrifugal force action. The distribution of a metal working layer along an inner surface of a rotating mould at different technological parameters: mass of highalloy cast iron, its density, temperature and pouring velocity, temperature of metal and non-metal parts of a mould at the initial point of time, modes of rotation and conditions of mould cooling and others were investigated. It is established that under the influence of centrifugal forces a free surface of liquid melt obtains a parabolic form. The influence of basic technological parameters upon the vertex position of a paraboloid of revolution of highalloy liquid melt z0 is revealed. It is shown in the paper that it stipulates for the unevenness of a working layer value along a roller barrel. As a result of computations it is obtained that the value of a working layer at lower flanks of barrels is higher than that of upper sides. The average value of such an exceeding makes 0.012 m. As a result of a simulation analysis of a foundry formation process at different technological parameters it is determined that the distance increase between the vertex of a paraboloid of revolution and the metal area investigated raises the working layer evenness along a roller barrel 3.6 times. Hence, the increase of capacity for work of a rolling tool is expected. The results of investigations presented are basic for the works for the increase of centrifugal roller servicing characteristic increase.
virtual simulation, sheet roll, paraboloid of revolution, working layer, technological parameters, spun casting, 3D model
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