TECHNOLOGICAL PROSPECTS IN COMBINATION OF ELECTRO-EROSION AND ELECTRO-CHEMICAL PROCESSES IN PINHOLES WORKING
Abstract and keywords
Abstract (English):
The prospects are shown in the combination of the processes of electro-chemical dilution and electro-erosion removal of material worked at pinholes broaching with a fixed cathode-tool. The procedure of high-voltage pulses formation for the parameter control of integrated working is presented. The source ensuring the formation of high-voltage pulses with voltage up to 400 V, duration of 4 mcs and a period from 12 to 50mcs is developed. The experimental plant has been developed for the integrated electro-erosion and electro-chemical broaching of pinholes at electrolyte supply under pressure through a fixed cathode-tool. It is shown that the introduction of an electro-erosion constituent in the course of working increased a broaching rate more than 10 times. The creation of channels of discharge on a gas-vapor jacket in a spark gap allows realizing current densities from 50…100 a/cm2 at the primary moment and up to 10…15 a/cm2 by the end of working. The limitations were established to ensure the accuracy of a hole formed and connected with the instability of the value of a spark gap. There is offered a way to increase a hole accuracy at the expense of the use of the working procedure with the stabilization of the value of a spark gap.

Keywords:
electro-chemical process, electro-erosion process, microprocessing, combined working, anode, cathode-tool, spark gap.
Text
Publication text (PDF): Read Download
References

1. Venevtsova, S.N., Belousov, I.А. Microelectro-chemical processing of materials with use of nano-second pulses of technological voltage // Modern Electro-Technology in Industry of Russia (youth innovations); Proceedings of the Scientific-Eng. Conf., Tula, October7, 2011 – Tula: TulSU, 2011. pp. 9 – 10.

2. Levinson, Е.М. Pinholes (Manufacturing methods). – L.: Mechanical Engineering, 1977. – pp.152.

3. Moroz, I.I. Electrochemical Dimensions Working of Metals. – М.: “Mechanical Engineering”, 2009. – pp. 279.

4. Rakhimyanov, H.М., Vasilevskaya, S.I. Technological potentialities of pinholes electrochemical working with fixed cathode-tool // Metal Working (Techniques, Equipment, Toolware). – 2016. – № 2. – pp. 12–20. – Doi:10.17212/1994 – 6309–2016–2–12–20.

5. Rakhimyanov, H.М., Zhuravlyov, А.I., Gaar, N.P. Plant for researches of electrochemical processes under conditions of laser activation of electrochemical dimensions working // Scientific Bulletin of NSTU. – 2010. – № 2. – pp. 135–144.

6. Rakhimyanov H.M., Gaar N.P. Possible ways for intensification of dimensional electrochemical machining (DECM) / IFOST. Novosibirsk – Tomsk, Russia, June 23 – 29: Proceedings of the third international forum on strategic technologies. Novosibirsk. NSTU – 2008. P. 106–107.

7. Rakhimyanov, H.М., Krasilnikov, B.А., Rakhimyanov, К.H. Shaping accuracy at electro-diamond grooving in amorphous and nano-crystalline alloys // Metal Working (Techniques, Equipment, Toolware). – 2006. – № 2. – pp. 32–33.

8. Rakhimyanov, H.М., Krasilnikov, B.А., Vasilevskaya, S.I. Investigations of electrolytes ensuring accuracy of electrochemical working of M1 copper // Innovations in Mechanical Engineering - Basis of Russia Technological Development: Proceedings of the VI-th Inter. Scientific-Tech. Conf. – Barnaul, 2014. – Part. 2. – pp. 100–104.

9. Rakhimyanov, H.М., Krasilnikov, B.А., Vasilevskaya, S.I. Degree of process localization at intensification of copper anode dilution // Metal Working (Techniques, Equipment, Toolware). – 2015. – № 3 (68). – pp. 58–65. – Doi: 10.17212/1994 – 6309 –2015–3–58 –65.

10. Smolentsev, V.P., Sharov, Yu.V., Koptev, I.Т. Multi-electrode working of channels in filters of warm engines // Science Intensive Technologies in Mechanical Engineering. ‒ 2015. ‒ №8(50). ‒ pp. 22‒27.

Login or Create
* Forgot password?