ADVANCES IN AERONAUTICAL NONDESTRUCTIVE INSPECTION: NEW METHODS AND CONFIGURABLE ROBOT-BASED SOLUTIONS
Abstract and keywords
Abstract (English):
The application of nondestructive testing to the aerospace sector is constantly improving, as fast as technology allows, due to increasing presence of composites in structures, the use of new materials and the new geometries emerging. This makes necessary to innovate in the development of NDT methods, like ultrasonics or thermography, and in particular in ultrasounds, from using conventional piezoelectric transducers to phased-array technology, that allows the generation of the sound beam easily controlled and configurable based on the use of a multi-elements matrix of probes that can be electronically trigger. Moreover, the application of popular UT techniques (pulse-echo and through transmission) has been extended to other new innovative techniques, such as laser ultrasonic and air coupled ultrasounds. Tecnatom participates in different innovation project in NDT and develops new equipment for inspection of composite materials. One of the studies is in the comparison of different NDT methods and techniques for the inspection of cured and non-cured materials in aeronautical components with the help of air-coupled ultrasound and thermography. In the article are described the use of robots in automated Tecnatom system, developed in cooperation with KUKA Robotics. The use of its own developed electronics, allow working efficiently with materials with high attenuation, and specialized software, allows effectively inspecting the complex geometries aviation parts, taking into account the scanning trajectory and robot movement and control all the inspection process.

Keywords:
composite materials, air-coupled ultrasound, phased array, TTU and pulse-echo methods, thermography, laser ultrasound, robotic systems, cured and non-cured materials
References

1. Farinas M. D., Gomez Alvarez-Arenas T. E., Cuevas Aguado E., Garcia Merino M. Non-contact ultrasonic inspection of CFRP prepregs for aeronautical applications during lay-up fabrication. In: Ultrasonics Symposium (IUS), 2013 IEEE International, p. 1590–1593.

2. Usamentiaga R., Venegas P., Guerediaga J. et. al. Non-destructive inspection of drilled holes in reinforced honeycomb sandwich panels using active thermography. Infrared Phys. & Techn. 2012. V. 55. No. 6. P. 491–498.

3. Cuevas E., García C., Hernandez S. et. al. Non destructive testing for non cured compo-sites: Air coupled Ultrasounds and Thermography. In: 5th Intern. Symp. on NDT in Aerospace. Singapore, 2013. Available http://www.ndt.net/article/aero2013/content/papers/40_Cuevas.pdf

4. Cuevas Aguado E., Cabellos E., Herandez S. Robot-based solutions for NDT inspections: Integration of laser ultrasonics and air coupled ultrasounds for aeronautical components. In: 19th WCNDT/Book of Abstracts. Munich, 2016, p. 165. Available http://www.ndt.net/article/wcndt2016/papers/th3f4.pdf

5. Cuevas E. Integrating NDI into manufacturing: Online inspection of CFRP prior to cure. Available http://www.compositesworld.com/articles/integrating-ndi-into-manufacturing-online-inspection-of-cfrp-prior-to-cure

Login or Create
* Forgot password?